Hobart-welding-products IRONMAN 250 Uživatelský manuál

Includes Installation Instructions ForOptional Spoolmate Spoolgun SwitchIronMan 250And M-25 GunProcessesOM-192 440W 2006−10Gas Metal Arc (MIG) Welding

OM-192 440 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-192 440 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-192 440 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-192 440 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsMax OpenAmps Input at Rated Output, 60 Hz, Single-PhaseRated OutputMax. OpenCircuit Volta

OM-192 440 Page 103-3. Welding Gun Duty Cycle And OverheatingCAUTIONWELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.• Do not wel

OM-192 440 Page 113-5. Installing Welding GunRef. 802 285-D1 Drive Assembly2 Gun Securing Knob3 Gun EndLoosen knob. Insert gun endthrough opening unti

OM-192 440 Page 123-6. Connecting To Weld Output Terminals803 778-AY Turn off power before connecting toweld output terminals.Y Failure to properly co

OM-192 440 Page 133-8. Setting Gun Polarity For Wire TypeTools Needed:3/4 in11 Polarity Changeover Label2 Positive (+/Red) OutputTerminal3 Negative (−

OM-192 440 Page 143-10. Installing Gas SupplyRef. 220 747-A / 802 028-A / Ref. 802 286-ETools Needed:1-1/8, 5/8 in123Argon Gas OrMixed GasRear Panel6.

OM-192 440 Page 153-11. Positioning Jumper LinksRef. 802 285-DCheck input voltage available atsite.1 Jumper Links Access DoorOpen door.2 Jumper Link L

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobart products, contact your local H

OM-192 440 Page 163-12. Electrical Service Guide60 Hz SinglePhaseInput Voltage 200 230Input Amperes At Rated Output 40 35Max Recommended Standard Fuse

OM-192 440 Page 173-13. Selecting A Location And Connecting Input Power803 766-B / 802 286-E42Y Do not move or operateunitwhere it could tip.18 in (45

OM-192 440 Page 183-14. Threading Welding WireRef. 802 285-D1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Pressure Adjustment Knob5 Drive Roll6 Outlet

OM-192 440 Page 193-15. Installing Optional Spool Gun Switch In Welding Power Source802 936-ATools Needed:1/4 in9/16 inY Turn Off unit, and disconnect

OM-192 440 Page 203-16. Connecting Spool Gun To Welding Power SourceRef. 802 582-ATools Needed:Y Turn Off unit.Disconnect and remove MIG (GMAW)welding

OM-192 440 Page 21SECTION 4 − OPERATION4-1. Controls1 Wire Speed ControlThe scale around the control is per-cent, not wire feed speed.2 Voltage Contro

OM-192 440 Page 224-2. Weld ParametersInput LineVoltageParameterChart SettingsHighere.g. 240Volts AC230 Volts ACLowere.g. 218Volts ACWeld Will BeHotte

OM-192 440 Page 23200 785-C3/8”(9.5 mm)———5/667/707/607/1007/827/607/756/505/46—— ————1/4”(6.4 mm)4/585/565/405/1005/764/604/505/584/384/306/905/706/5

OM-192 440 Page 24SECTION 5 − MAINTENANCE AND TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplace unreadable

OM-192 440 Page 255-3. Replacing Drive Roll And Wire Inlet GuideRef. 802 285-C1 Inlet Wire Guide SecuringScrew2 Inlet Wire GuideLoosen screw. Slide ti

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-192 440 Page 265-5. Replacing Gun Contact TipRef. 800 797-CY Turn Off power beforereplacing contact tip.1 Nozzle2 Contact TipCut off welding wire a

OM-192 440 Page 275-6. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning GunCasing804 466-AY Turn off welding powersource/wire f

OM-192 440 Page 285-7. Replacing Switch And/Or Head TubeRef. 800 795-DTools Needed:3/4 inRemove handlelocking nut.Slide handle.Secure headtube in vice

OM-192 440 Page 295-8. Welding Troubleshooting TableWelding Trouble RemedyNo weld output; wire does not feed. Secure power cord plug in receptacle (se

OM-192 440 Page 30SECTION 6 − MIG WELDING (GMAW) GUIDELINES6-1. Typical MIG Process ConnectionsY Weld current can damageelectronic parts in vehicles.D

OM-192 440 Page 316-2. Typical MIG Process Control SettingsThese settings are guidelines only. Material and wire type, joint design, fitup,position, s

OM-192 440 Page 326-3. Holding And Positioning Welding GunWelding wire is energized when gun trigger is pressed. Before lowering helmet andpressing tr

OM-192 440 Page 336-4. Conditions That Affect Weld Bead ShapeWeld bead shape depends on gun angle, direction of travel, electrode extension(stickout),

OM-192 440 Page 346-5. Gun Movement During WeldingNormally, a single stringer bead is satisfactory for most narrow groove weld joints;however, for wid

OM-192 440 Page 356-8. Troubleshooting − Excessive SpatterExcessive Spatter − scattering of molten metal particles thatcool to solid form near weld be

TABLE OF CONTENTSSECTION 6 − MIG WELDING (GMAW) GUIDELINES 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-192 440 Page 366-11. Troubleshooting − Lack Of PenetrationLack Of Penetration − shallowfusion between weld metal andbase metal.Lack of Penetration

OM-192 440 Page 376-14. Troubleshooting − Waviness Of BeadWaviness Of Bead − weld metal that is not parallel and does not coverjoint formed by base me

OM-192 440 Page 386-16. Common MIG Shielding GasesThis is a general chart for common gases and where they are used. Many different combinations (mixtu

OM-192 440 Page 39Problem RemedyProbable CauseWelding arc not stable.Wire slipping in drive rolls. Adjust pressure setting on wire feed rolls. Replace

OM-192 440 Page 40Notes

OM-192 440 Page 41SECTION 7 − ELECTRICAL DIAGRAM206 590-AFigure 7-1. Circuit Diagram For Welding Power Source

OM-192 440 Page 42SECTION 8 − PARTS LIST802 281-F. Hardware is common andnot available unless listed.18192120161514131211876543219 − Fig 8-210 − Fig 8

OM-192 440 Page 43DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-1. Main Assembly1 203 481 PANEL, side 1. . . . . . . . . . . . . . . . . . .

OM-192 440 Page 44802 284-D. Hardware is common andnot available unless listed. 1234567891213141110151620232527282933343537261718192524303132362122F

OM-192 440 Page 45DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 8-2. Center Baffle w/Components (Fig 8-1 Item 9)1 058 427 RING, retaining spool 1.

OM-192 440 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-192 440 Page 46802 283. Hardware is common andnot available unless listed.12345678910Figure 8-3. Rear Panel w/ComponentsDescriptionPartNo.Dia.Mkgs.

OM-192 440 Page 47802 282-F. Hardware is common andnot available unless listed.9111087654321Figure 8-4. Front Panel w/ComponentsDescriptionPartNo.Dia.

OM-192 440 Page 48804 467-A12345678913161011141512Figure 8-5. M-25 GunDescriptionPartNo.Dia.Mkgs.ItemNo. Figure 8-5. M-25 Gun (Fig 8-1 Item 22)Quantit

OM-192 440 Page 49DescriptionPartNo.Dia.Mkgs.ItemNo. Figure 8-5. M-25 Gun (Continued)Quantity8 169 738 NUT, locking handle 1. . . . . . . . . . . . .

Notes

Warranty Questions?Call1-800-332-32817 AM − 6 PM ESThobart_warr 2006−01ServiceYou always get the fast,reliable response youneed. Most replacementparts

PRINTED IN USA © 2005 Hobart Welding Products. 6/05Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech

OM-192 440 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-192 440 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-192 440 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-192 440 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som _3/05Y Avertissement : se protéger et protéger les autres contre le